Camera Calibration Station
Description: Intrinsic and extrinsic camera calibration. Robot moves the device with camera(s) relative to the wall with ArUco markers. Based on images taken from the known poses the camera gets calibrated.
Media and Methods:
- Custom CNC-machined aluminum parts
- Custom fixtures for devices under calibration
- CRX-20๐A/L Collaborative Robot from FANUC
- CMS Manual Change System from SCHUNK
- Heavy Duty Cobot Pedestal from Vention
Device Under Test Automatic Table
Description: To move the DUT (Device Under Test) in and out the anechoic chamber for radar calibration.
Media and Methods:
- Custom CNC-machined aluminum parts
- Custom CNC-machined stainless steel parts
- Custom sheet metal parts
- Table base build from Bosch Rexroth Aluminum Profiles
- Pneumatic Actuators from FESTO
- Control Cabinet with SIEMENS S7-1200 PLC
3 & 5 Axis CNC-Machined Metal Parts
Description: Design of the aluminum and stainless steel parts used in electronic devices (launch monitors), production and test set-ups.
Media and Methods:
- SolidWorks (+ 3DExperience)
- DFM (Design for Manufacturing)
CNC-Machined Wooden Fixture & Stand
Description: CNC-machined parts out of 12 mm birch plywood, assembled with pins and screws. “Hang in there” fixture is used to hang the resistance bands in the gym. The other fixture is used to hold a PCBA in a desired position and angle (tilt).
Media and Methods:
- 12 mm birch plywood
- STEPCRAFT M.1000 CNC Router
- G-Code programming
- Manual finish and assembly
FFF/FDM 3D Printing
Description: Various parts 3D printed in the FFF/FDM technology. The parts used for prototyping, design validation and verification, as well as pilot run production.
Media and Methods:
- Original Prusa XL Assembled 2-toolhead 3D Printer
- Bambu Lab H2D (+ AMS)
- PETG / PLA / TPU
Custom Spare Part for Porsche Taycan
Description: A manually machined aluminum part that replaced a broken plastic plug holding a shelf in the trunk of a Porsche Taycan.
Media and Methods:
- Manual machining on the lathe
- Manual machining on the mill
- Manual drilling and threading
